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FILCOM Dewatering Machine

FILCOM dewatering machines offer the state-of-the-art in dewatering technology—specially designed for bean jam production, with built-in pressurization, filtering, and concentration.

FILCOM Dewatering Machine

Features

<Stable dewatering performance>
・Filtering and concentration
Stable dewatering is always achieved, through a filtration-concentration effect, even in the case of low-concentration ingredients, or when concentration varies between batches
・PLC control
The liquid feeding and dewatering operations are program controlled, utilizing various kinds of sensors. No need to worry about variation due to differences in operator expertise or experience
<Excellent sanitation performance>
・Since the dewatering section is a separate part of the machine, it can be easily cleaned (immersible for washing).
・Since accessories can be separated, even parts that are normally unseen can be cleaned.
・Filter cloths are easy to detach, so they can be washed and cleaned every day.
・Since the drive mechanism is concentrated and enclosed within the machine, there is no risk of contamination by foreign matter or other substance.
<Easy maintenance>
Maintenance is simple, because accessory equipment can be easily separated from the main body of the machine
<Low Running Cost>
・Low electric power consumption saves energy
・Apart from filters there are essentially no consumable parts.
Specifications

Filtration pressure ~0.2MPa
Compression pressure ~0.95MPa
Filtration volume Approx: 95L at 210cm
Motors Oil pump : 1.5kW×1
Conveyor : 0.75kW×1
Injection pump : 2.2kW×1
Approx weight 3500Kg
Construction

・Stainless steel construction (except for hydraulic system and instrumentation)
・Separate dewatering section
・Separate accessory equipment
blueprint
Processing Capabilities

Example of red (adzuki) bean jam
FILCOM
At 65% water content At 63% water content
Feed time 1.0 min. Feed time 0.7 min.
Compression time 2.0 min. Compression time 2.5 min.
Remaining time 1.0 min. Remaining time 1.0 min.
Time per cycle 4.0 min. Time per cycle 4.2 min.
50kg/cycle 43 kg/cycle
15 cycle/hour 14cycle/hour
750kg/hour 600 kg/hour
FILCOM-M
At 65% water content At 63% water content
Feed time 1.0分 Feed time 0.7分
Compression time 2.0分 Compression time 2.5分
Remaining time 1.0分 Remaining time 1.0分
Time per cycle 4.0分 Time per cycle 4.2分
23 kg/cycle 20 kg/cycle
15cycle/hour 14 cycle/hour
345kg/hour 280 kg/hour
* These figures are based on measurement data of our customers. Please note that production capacity will depend on factors such as the concentration and type of bean jam liquid, and on the production method.
Control

<Control via a large touch-screen panel and a high-speed PLC>
・Operation panel (touch panel) function
Operation
Creation of operation data
Display of operation status
Selection of operation data
Error display and recovery instructions
・Control panel function
Control of supplementary parts
Execution of programs
Input signal input/output to/from instruments
Internal communications (e.g., control panel)
External communications (e.g., Internet)
<Liquid feed control>
Injection pump is controlled in order to keep the liquid feed pressure below a prescribed value.
Liquid feeding is completed when the rate of concentration increase drops below a prescribed value.
Liquid feed pressure and feed liquid quantity can be set according to the ingredients used.
The small amount of bean jam liquid remaining in the ingredient tank can also be dewatered.
<Dewatering Control>
 Dewatering pressure and time are controlled according to the ingredients used.
  Dewatering control can be set to any of 6 different patterns.
  Programmed dewatering control is executed reliably, to produce very uniform bean jam.
  By specifying 6 points, it is possible to automatically create operation patterns.
<Removing finished bean jam>
Remove the finished bean jam by directly striking and breaking off the top of the filter cloth.
The amount of striking force and the striking time can be varied as necessary.
Enhanced systems

<External communications function>
The operation status of the dewatering machine can be transmitted outside the company.
Data can be transferred from outside the company to the dewatering machine
Benefits

< Saves labor and reduces need for personnel>
・One-person operation
The only tasks necessary to operate the machine is fitting a filter cloth and pushing the start switch.
Production can be achieved with only one worker, who needs only pack the finished bean jam into bags.
 
Using a jack
FILCOM
Fill up and load 2persons -
Pack in bags 1person 1person
Total 3persons 1person
・Higher product quality
Excellent hygiene performance results in greatly reduced bacteria count in finished bean jam(Bacteria count reduced from 1/100 to 1/1,000)